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›
Tuttnauer ®
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2340 Series
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2340 Parts Installation Guides
›
Door Bellows
› How To Remove & Replace the Tuttnauer Door Bellows
How To Remove & Replace the Tuttnauer Door Bellows
The Tuttnauer Door Bellows
Removal & Installation Guide
There are two methods of removing the Door Bellows
Method 1 - Compressed air
Tuttnauer Door Bellows Removal
Remove the Brass Housing Bolt from the Door
Locate the hole on the face of the Door that leads to the bellows cavity
Block the opening in the side of the Door where the Housing Bolt was removed with a thick book or block of wood. Care should be taken because the Bellows Assembly will be projected with a great deal of force when using compressed air
Apply air pressure to the hole on the face of the Door The air pressure will blow the Bellows Assembly out of the cavity
Check that the bellows gasket has been removed from the bellows cavity, if not reach into the door with a long thin screwdriver and remove the gasket.
Remove the old bellows from the brass housing
Method 2 - Extraction
Tuttnauer Door Bellows Removal
Remove the Brass Housing Bolt from the Door
Remove the steel locking pin
Using the Bellows Extraction Tool
Part #TUB036-8729
or a 4 inch long drywall screw insert the tool or screw into the bellows assembly until the brass bushing is reached.
Thread the tool or screw into the center hole of the brass bushing one or two turns or until the threads have locked on to the bushing.
Using the tool or screw remove the Bellows Assembly from the Door
Check that the bellows gasket has been removed from the Door, if not reach into the door with the tool or screw and remove the gasket.
Remove the old bellows from the Brass Housing
Tuttnauer Door Bellows Installation
Insert the new Bellows Kit into the Brass Housing
Install the Brass Housing Bolt on to the front of the Housing
Insert the assembly into the Door
Tighten down the Housing Bolt,
it needs only to be snug.